Our realizations
Siemens TIA
Implementation of control system managing 4 cream storage tanks including communication with pastuer and butter maker. The control syystem was build on the same software standard as has been used in the Targu Mures plant. Control system was build in the TIA portal and the vizaualization was implemented in InTouch software stack.
Pruduction line vizualization in TIA Portal software. Going live commissioning was executed within 36 hours.
Pruduction line vizualization in TIA Portal software according to previously used standard.
Technology design, electrical installation and commisioning of aseptic filling line with a variable product transfer.
Simatic S7
An example of a food production line visualization. The application was developed using SW InTouch from Wonderware. The application manages over 200 automation components and communicates with three controllers.
Example of a food industry production line control. The controller is implemented using PLC Siemens S7 in programming standard S88. The production line visualization was developed using SW InTouch from Wonderware and the reporting server is build on top of a MS SQL server. The controller manages about 350 automation components. The complete commissioning of the new production took 6 weeks including the IO tests.
The control system is implemented in TIA portal
Complete system delivery including control system, visualization, electrical wiring and comissioning. Controls system is based on Simatic S7 and visualization in inTouch. This is the first project implementation through our business partner Siam Dairy Tech Supply Ltd.
Complete system delivery including control system, visualization, electrical wiring and comissioning. Controls system is based on Simatic S7 and visualization in inTouch.
Complete rewrite of the owen control system. It is implemented using Simatic S7 with visualization using WinCC Flexible.
Turnkey solution delivery for control of the various valves, drives and metering sub components. Control system is implemented in the Simatic S7 framework and visualization using InTouch.
New control system for riveting station on the production line FPK.
Technology design and turnkey delivery of pasteurization system automation components. The existing system failed US Navy audit and needed complete refurbishment. The production line was stopped for only 7 days when the electrical installation, automation components and commissioning were executed. The control system was implemented in Simatic S7 and visualization in SW InTouch.
Technology design and control of reused pasteurization production line component. The pasteurizer control was integrated into the full Friesland Romania factory production line control system. The control system was implemented in Siemens PLC, visualization in SW InTouch. Reporting subsystem was implemented in MS SQL.
Technology design and automation components specification for a refurbished aseptic tank. The implementation included the upgrade design and flow dynamics calculations. The tank control system has been integrated with the factory production line control. The control system was implemented in Siemens PLC, visualization in SW InTouch. Reporting subsystem was implemented in MS SQL.
As a subcontractor to TetraPak we have helped to commission the production line control system. After a week of software standard introduction we have spent several months on debugging and tuning the milk production line. The HW design of the control system was over engineered, where individual line components had their own independent control systems. Nevertheless we have managed to fix all issues and go live.
New control system for hot riveting station RSA for Continental Automotive Czech Republic.
Pumping station Černá za Bory control system. Pumping station provides necessary water pressure for hot water exchange station in Chrudim on the Pardubice branch.
Implementation of water treatment and condensation control system in heating station Juliska. The technology includes two processing lines: desalination of incoming water and ionex purification of returning condensate.
Design of technology refresh including automatization components and control system of a CIP. The control has been integrated in the manufacturing plant management system of Friesland, Romania. The system was implemented in Siemenc PLC with vizualization in In Touch. The reporting system is based on MS SQL server.
Mixing station and distribution point control system implemented in Simatic S7. End user is electricity plant – Elektrarny Opatovice a.s.
Simatic S7 based control system implementation for mineral wool recycling plant.
Design of technology refresh including automatization components and control system of a fermentation tanks. The control has been integrated in the manufacturing plant management system of Friesland, Romania. The system was implemented in Siemenc PLC with visualization in In Touch.
Solution design, automation components, machine installation, electrical installation and control system implementation for connecting mixing station to the central production line. Delivery of stainless steel components and machine installation was subcontracted to MetalZoom.
Delivery consisted of measurement components, electrical installation and control system interpreting the measurement data. The data is archived in a MSSQL database and made available on company Intranet.
Univerzal and customizable control system for bakery production line management. The system includes reporting subsytem implemented on MSSQL.
Turnkey solution delivery for control of the pasteurization system. The existing system needed to be upgraded for certification by the US Navy. The manufacturer of the system was not able to provide the solution, but 2S-Automation delivered.
Automation component design and programming for new pasteurization tank. The control was integrated with an existing factory control system. Implemenation is based on Siemens PLCs and visualization on SW InTouch.
Turn key delivery included design, automation component provisioning, mashining of valve container, installation and comissioning. The delivery included integration of third party control systems (pasteur, mixer and dearator).
Technology design, electrical installation and go-live provisioning of the complete system. Unlike similar engagement in Malaysia this control system also included management of sugar and citric acid management. The integration with existing four fillers and a vacuum mixer was also added. We’ve met the challenge of producing vizaualization in Chinese.
Extension of existing RTD production line with control of new powder mixer.
Integration of two control units into the existing cotrol system. Implementation in PLC Siemens with vizaualization in InTouch software.
The implementation also included technology design. Control program was based on Siemens PLCs with visualization using InTouch software stack.
Wonderware
An example of a food production line visualization. The application was developed using SW InTouch from Wonderware. The application manages over 200 automation components and communicates with three controllers.
Example of a reporting system extension of a food production line control system. Visualization is based on SW InTouch from Wonderware. Reporting data is archived on a MS SQL server.
Vyjímečnost reportního systému spočívá ve sledovatelnosti dané dodávky mléka v průběhu celé výroby až do finálního produktu. Zákazník díky tomuto systému může vyhledat jednotlivé výrobní procesy s danou šarží a zjistit případné problémy dané výroby.
Example of a deployment of the complete SW Wonderware software stack (Wonderware application server, Wonderware historian server, Wonderware information server, InTouch). Production line control is implemented using PLC Telemechanique.
The production line modernization was implemented without any production disruption. Project planning and testing of the new system took 4 months. The switch to the new production line was done during a single shift.
The project was presented at the annual sales conference of Pantek (reseller of Wonderware SW in Czech and Slovak Republic). Further information can be found on Pantek's web site
Example of a food industry production line control. The controller is implemented using PLC Siemens S7 in programming standard S88. The production line visualization was developed using SW InTouch from Wonderware and the reporting server is build on top of a MS SQL server. The controller manages about 350 automation components. The complete commissioning of the new production took 6 weeks including the IO tests.
Example of a food industry production line control with reporting system implementation. The production line visualization was implemented using SW InTouch from Wonderware and the production line performance data is stored and reported from an MS SQL server.
The reporting system can track a particular batch of milk throughout the whole production all the way to a final product. The customer can then identify all the production processes using a particular batch of milk (important in the case of a later identified supplier problem).
Illustration of palletizer control visualization. Application has been developed in SW InTouch from Wonderware.
Illustration of palletizer control visualization. Application has been developed in SW InTouch from Wonderware.
In coo[eration with Siemens Ostrava. The complete SW Wonderware System Platform (Wonderware Application Server, Wonderware Historian Server, Wonderware Information Server, InTouch) has been used to replace the current visualization system based on a Linux platform. The implementation included new visualization system design, communication components implementation and end user testing. It has been completed in 6 months. The new system includes over 40 000 I/O variables. Testing has been conducted under full power of the distribution grid.
Replacement of complete visualization platform for management of district heating station in Krč.
Complete system delivery including control system, visualization, electrical wiring and comissioning. Controls system is based on Simatic S7 and visualization in inTouch. This is the first project implementation through our business partner Siam Dairy Tech Supply Ltd.
Complete system delivery including control system, visualization, electrical wiring and comissioning. Controls system is based on Simatic S7 and visualization in inTouch.
Complete delivery and implementation of new control system including electrical distribution, pneumatic components and metering systems. Control system is implemented in Simatic S7 framework and visualization in SW InTouch.
The visualization was implemented using InTouch software. The system includes reporting tools based on MSSQL server.
Implementation of a fully redundant control system of four fermentation tanks in the pharmaceutical industry. Visualization has been based on InTouch.
Turnkey solution delivery for control of the various valves, drives and metering sub components. Control system is implemented in the Simatic S7 framework and visualization using InTouch.
As a subcontractor to TetraPak we have helped to commission the production line control system. After a week of software standard introduction we have spent several months on debugging and tuning the milk production line. The HW design of the control system was over engineered, where individual line components had their own independent control systems. Nevertheless we have managed to fix all issues and go live.
Technology design and control of reused pasteurization production line component. The pasteurizer control was integrated into the full Friesland Romania factory production line control system. The control system was implemented in Siemens PLC, visualization in SW InTouch. Reporting subsystem was implemented in MS SQL.
Technology design and automation components specification for a refurbished aseptic tank. The implementation included the upgrade design and flow dynamics calculations. The tank control system has been integrated with the factory production line control. The control system was implemented in Siemens PLC, visualization in SW InTouch. Reporting subsystem was implemented in MS SQL.
Technology design and turnkey delivery of pasteurization system automation components. The existing system failed US Navy audit and needed complete refurbishment. The production line was stopped for only 7 days when the electrical installation, automation components and commissioning were executed. The control system was implemented in Simatic S7 and visualization in SW InTouch.
Design of technology refresh including automatization components and control system of a CIP. The control has been integrated in the manufacturing plant management system of Friesland, Romania. The system was implemented in Siemenc PLC with vizualization in In Touch. The reporting system is based on MS SQL server.
Design of technology refresh including automatization components and control system of a fermentation tanks. The control has been integrated in the manufacturing plant management system of Friesland, Romania. The system was implemented in Siemenc PLC with visualization in In Touch.
Delivery consisted of measurement components, electrical installation and control system interpreting the measurement data. The data is archived in a MSSQL database and made available on company Intranet.
Turnkey solution delivery for control of the pasteurization system. The existing system needed to be upgraded for certification by the US Navy. The manufacturer of the system was not able to provide the solution, but 2S-Automation delivered.
Automation component design and programming for new pasteurization tank. The control was integrated with an existing factory control system. Implemenation is based on Siemens PLCs and visualization on SW InTouch.
Turn key delivery included design, automation component provisioning, mashining of valve container, installation and comissioning. The delivery included integration of third party control systems (pasteur, mixer and dearator).
Technology design, electrical installation and go-live provisioning of the complete system. Unlike similar engagement in Malaysia this control system also included management of sugar and citric acid management. The integration with existing four fillers and a vacuum mixer was also added. We’ve met the challenge of producing vizaualization in Chinese.
Extension of existing RTD production line with control of new powder mixer.
Integration of two control units into the existing cotrol system. Implementation in PLC Siemens with vizaualization in InTouch software.
Technology design, electrical installation and commisioning of aseptic filling line with a variable product transfer.
The implementation also included technology design. Control program was based on Siemens PLCs with visualization using InTouch software stack.
Microsoft Visual Studio
Example of a traditional DB based application. We have developed a production efficiency evaluation system for Unilever. The historical production performance data is stored in a MS SQL server. The end user application is developed in VisualStudio 2008 and installed on 30 PCs. The application is fully customizable by the customer and doesn't require any programming skills to be customized.
Showcase of a web portal presenting historical production data. Production line output data are archived in a MS SQL database. Reports are developed in using ReportingServices.
End users with administration privileges can create new reports and publish them on the web portal. Portal navigation controls are bilingual and can be customized by the portal administrators.
Example of an application developed in C# using Visual Studio. The system is used in nuclear power plants as a component of an electronic personnel radiation monitoring system.
Example of a database based application. Gas cylinder managemnet system allows the customer to monitor individual process components during the filling of gas into the cylinders. This application uses Modbus protocol to communicate with the DeltaV based control system and the bar code readers.
Control system with a database used to in a laboratory, which evaluates efficientcy of different heating systems.
Control system for waether stations made by Enbra company. The system can be customized by the the user to adjust its functionality to his requirements.
The new generation control system is using Festo IP components, which communicate with the ModBus protocol. New system is cheaper and faster to deploy.
Implementation of metrology control system aimed at testing the water meter durability. The control system supports all tests according to the European norms.
Implementation of metrology control system aimed at the water meter flow accuracy. The control system takes also pictures of the tested components.
Implementation of metrology control system used at the water meter cleaning.
Custom built control system of metrology stations, which pass certification of the Metrology Institute.
Calibration and certification of resistance thermometers using exact resistance decades. The certification corresponds to all European norms.
DeltaV
In 2009 we've helped Emerson to commission a nitric acid production line in Rouen, France. The quality control and the control system precision required in a nitric acid production line is of the highest level.
So far the biggest project we've implemented. A complete production line control in the petrochemical industry. The project duration was 15 months (from receiving the project documentation till commissioning). It included several weeks of FAT tests and SATA tests with the customer, project architects and the license owner of the production line technology.
The production line visualization was developed in DeltaV.
Complete control of a new production line in the chemical industry.
Example of a process visualization implemented in DeltaV.
Control and management of the complete pruduction line in chemical industry The control system manages 3200 input and output sufnals. The implementation time is expected to take 16 monts (from receiving the requirements till comissioning)
System was implemented using DeltaV.
System was implemented using DeltaV.
Project implemented in DeltaV.
Telemechanique / Modicon
Example of a deployment of the complete SW Wonderware software stack (Wonderware application server, Wonderware historian server, Wonderware information server, InTouch). Production line control is implemented using PLC Telemechanique.
The production line modernization was implemented without any production disruption. Project planning and testing of the new system took 4 months. The switch to the new production line was done during a single shift.
The project was presented at the annual sales conference of Pantek (reseller of Wonderware SW in Czech and Slovak Republic). Further information can be found on Pantek's web site
Implementation of limestone crashing plant control system. It has been implemented in Telemechanique.
B&R
Control Web
The ČOV production line visualization was implemented using ControlWEB.
WinCC
Dual head visualization encompassing the entire process in WinCC. This was the initial project of our partnership with Hydrotech.
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